Shop Equipment

• Watts Mueller 6-Axis CNC Automated Plasma Pipe Profiler w/Mechanized 45’ Bed
• Redi2Weld Dual Bay Automated Welding System with Hot Wire GTAW/FCAW Combo
• 20 Welding Stations with Miller PipeWorx Multi Process Welding Machines (GMAW/FCAW) or Miller Syncrowave Welding Machines (GTAW)
• MSUITE spool tracking software to provide real time traceability and progress updates for each project
• Turning Positoners from 500# to 3,000#
• 2 - 15 Ton Overhead Cranes
• 5,000# and 12,000# Forklifts
• Hydrotesting and NDT Area
• Pickle and Passivation Area

Materials Fabricated

• All Carbon Steels, Including Low Temperature Piping Specs
• All Stainless Steels, Including 304/304L, 316/316L, Duplex and Super Duplex
• All Chrome P Numbers (Heat Treating Outsourced with Strategic Partner)

Shop Manpower and Output

• 30 craftsmen on 1 shift, available to work 60 craftsmen on 2 shifts and 90 craftsmen on 3 shifts.

Factored Diameter Inch (FDI) Welding Output:

• 860 FDI per day on 1 shift
• 1,720 FDI per day on 2 shifts
• 2,580 FDI per day on 3 shifts

NDT Capabilities (3rd Party)

• Conventional Radiography
• Ultrasonic Conventional
• Ultrasonic Phased Array
• Ultrasonic Time of Flight Diffraction
• Magnetic Particle
• Dye Penetrant

Coatings (3rd Party)

• Standard Sandblast and 1-2-3 Coat Systems
• Fusion Bonded Epoxy Coatings
• Powder Coatings
• Oxygen Clean Systems

Purchasing

• BCI is strategically partnered and located across the street from several of the nation’s largest pipe, valve and fitting suppliers.

Pipe Fabrication Management Team

• Full Time Director of Fabrication
• Full-Time Shop Manager
• Full-Time CWI Inspector
• Full-Time Material Manager
• Full-Time Shop Inspector (non-CWI)

Codes Worked and Certifications

• ASME B31.1
• ASME B31.3
• API 1104
• ASME BPVC “R” and “S” Stamp Authority
• All welders certified to ASME Section IX and BCI Welding Procedure Specifications
• All BCI Welding Procedure Specification have accompanying Procedure Qualification Records